A Low-Risk, Incremental Approach to Smart Manufacturing for Small & Medium Manufacturers


Abstract

This guidebook provides small and medium manufacturers (SMMs) with a low-risk, incremental approach to adopting smart manufacturing (SM) technologies. Representing over 90% of the manufacturing industry, SMMs often face unique challenges such as limited resources, tight profit margins, and a scarcity of skilled labor. These factors contribute to hesitancy in embracing digital transformation. The guidebook dispels misconceptions about smart manufacturing, demonstrating its relevance and affordability for smaller organizations. It outlines five critical drivers—competitive advantage, data-driven decision-making, maintaining a single version of the truth, risk mitigation, and improved profit margins. By focusing on agility, modular transformations, and measurable benefits, the guidebook offers a step-by-step approach to building a smart manufacturing roadmap, engaging stakeholders, implementing pilot projects, and scaling transformations sustainably. Supplemented with global case studies, this resource equips SMMs to achieve strategic goals, enhance operational resilience, and maintain long-term competitiveness in a rapidly evolving industry.

Chapters

  1. Introduction

  2. Drivers – Five Reasons Why Smart Manufacturing is Imperative for SMMs

  3. Envisioning a Smart Factory

  4. An incremental & Low-Risk Approach to Smart Manufacturing Implementation

  5. Case Studies

  6. References

About MESA

MESA International (Manufacturing Enterprise Solutions Association) is a global nonprofit community dedicated to improving operational excellence in manufacturing. Their Smart Manufacturing Working Group focuses on advancing the principles and technologies of smart manufacturing, providing a platform for professionals to share knowledge, develop best practices, and address industry challenges. This group actively contributes to the creation of educational materials, frameworks, and initiatives that enable manufacturers to embrace digital transformation and Industry 4.0 effectively. Through collaborative efforts, they help organizations unlock new levels of productivity, agility, and innovation in the manufacturing sector.

Authors & Editors:

  • Ananth Seshan with 5G Technologies

  • Conrad Leiva with CESMII

  • Stefan Zippel with Litmus

  • Ryan Spurr with Connection (www.connection.com)

  • Michael Ford with Aegis Software

  • Julian Zhu with Litens

  • Jeff Winter with Microsoft

Made available to share with permission of MESA


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